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Old 11-24-2006, 05:58 AM   #1
Bitsyncmaster
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Default Better Door LEDs

I was not happy with the results of the Superbrightleds T13-A6 leds.
The problem with these are they sit to close to the lens and you get small points of light. You can improve the results by removing the socket and soldering the wires to the end of the led and then it will fit into the area where the socket was. This will still not ilumiate the full lens so you can get another improvment by sanding the top of the LEDs flat. Use heavy grit first then keep sanding with finer grits and end with a little rubbing compund.

I was still after a better result so I found some better LEDs and wired them up with a constant current source.

Here are some photoes with the original Bulb on the left and my hand wired LEDs on the right. If anyone wants to try this "making your own" Let me know and I will post a parts list and some construction photoes.
Attached Thumbnails
LEDS 015.jpg   LEDS 017.jpg   LEDS 018.jpg  
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Old 11-24-2006, 07:18 AM   #2
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Default Re: Better Door LEDs

Quote:
Originally Posted by Bitsyncmaster View Post
I was not happy with the results of the Superbrightleds T13-A6 leds.
The problem with these are they sit to close to the lens and you get small points of light. You can improve the results by removing the socket and soldering the wires to the end of the led and then it will fit into the area where the socket was. This will still not ilumiate the full lens so you can get another improvment by sanding the top of the LEDs flat. Use heavy grit first then keep sanding with finer grits and end with a little rubbing compund.

I was still after a better result so I found some better LEDs and wired them up with a constant current source.

Here are some photoes with the original Bulb on the left and my hand wired LEDs on the right. If anyone wants to try this "making your own" Let me know and I will post a parts list and some construction photoes.
Please post the parts and photos. Would be interesting to see.


-Mike
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Old 11-24-2006, 07:29 AM   #3
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Default Re: Better Door LEDs

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Old 11-24-2006, 08:20 AM   #4
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Default Re: Better Door LEDs

Parts can be bought online at digikey.com

1) Prototype board. 438-1022-ND
2) Amber LED. HLMP-EL31-SV000
3) Red LED. HLMP-ED31-SV000
4) Regulator LM317LCLPR
5) Resistor 41.2 ohms 311-41.2CCT-ND

I wired 4 LEDs in seires and made a 30 ma. constant current source with the regulator and resistor. If you really want to build these I can go into more detail but you will need a small soldering iron and good eyesight.
Attached Thumbnails
LEDS 004.jpg   LEDS 005.jpg   LEDS 006.jpg   LEDS 007.jpg   LEDS 008.jpg  

LEDS 009.jpg   LEDS 010.jpg   LEDS 011.jpg   LEDS 013.jpg  
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Old 11-24-2006, 08:27 AM   #5
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Default Re: Better Door LEDs

Would you post a crude schematic for this?

Thanks,
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Old 11-24-2006, 08:56 AM   #6
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Default Re: Better Door LEDs

Looks like people are willing to build these.
I didn't see a way to load a pdf file which I could give you a clear schmatic from so I just took a photo of a hand drawing.
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Old 11-24-2006, 09:02 AM   #7
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Default Re: Better Door LEDs

Won't running LED's in series cause them to get dimmer along the chain? Your adding more resistance with each one in series.
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Last edited by bmdmc; 11-24-2006 at 09:03 AM.
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Old 11-24-2006, 09:20 AM   #8
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Default Re: Better Door LEDs

No the LEDs are just as bright in any size string as long as the current is the same.

In a series circuit the current is the same in all devices.
Each amber LED drops about 2.1 volts and the regulator drops the rest of the voltage and keeps precisly 30 ma of current in the circuit. This works with the battery volts from about 12.1 volts up to 15 volts. If the battery voltage drops below 12.1 volts then the current will start to drop.

This circuit will work for Red and Amber LEDs but you could not string 4 blue, green or white LEDs because there voltage runs higher (about 3.1 volts).

The Superbrightled T13-A6 has two stings of 3 LEDs and they use a resistor to try to set the current at 40 ma. (each string at 20 ma). However the current changes when your battery voltage changes. 12.5 volts engine off and 13.8 to 14.5 volts engine on.
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Old 11-24-2006, 10:06 AM   #9
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Default Re: Better Door LEDs

Quote:
Originally Posted by Bitsyncmaster View Post
I didn't see a way to load a pdf file which I could give you a clear schmatic from so I just took a photo of a hand drawing.
I've have enabled pdf uploads. I've limited it to one meg but that can be changed if needed.
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Old 11-24-2006, 10:08 AM   #10
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Default Re: Better Door LEDs

Thanks Ilan, that will help.

Quote:
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I've have enabled pdf uploads. I've limited it to one meg but that can be changed if needed.
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